5 Twists Gabion Basket Making Machine Auto Cutting SLW54A
1.Gabion Basket Making Machine Product Introduction
The multifunctional and compatible fully automatic gabion basket making Machine we produce highlights the advantage of "multi-specification adaptation" and supports switching between diamond mesh and square mesh. By replacing knitting needles of different specifications, the 20-300mm mesh can be freely adjusted to meet the needs of different scenarios.
The equipment is compatible with low carbon steel wire, galvanized steel wire, PVC coated steel wire and other wire materials, and can be quickly changed without adjusting the core structure. It is equipped with a high-definition camera monitoring system to capture the weaving process in real time.
The flatness of the mesh surface can be clearly observed through the display screen, and production defects can be discovered and corrected in a timely manner. Mainly used in comprehensive hardware processing enterprises, it can produce guardrail nets, gabion nets, breeding nets and other products at the same time, improving equipment utilization and reducing enterprise equipment investment costs.
2.Gabion Basket Making Machine Key Components:
Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).
Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.
Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.
Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.
Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.
3.Gabion Basket Making Machine Working Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
4.Gabion Basket Making MachineTechnical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
5.Basic Model Specification Of Gabion Basket Making Machine
| Parameter | Specification | Description |
| Weaving Width | 5200 mm | Standard effective weaving width |
| Wire Diameter Range | 1.5–4.5 mm (varies by spec) | Varies depending on weaving range and specification |
| Mesh Size Specification | 6.6, 6.8, 7, 7.2, 8.4, 8.6, 8.8, 9, 9.2, 9.4, 10.2, 10.6, 11.6 mm | Customizable to meet various gabion requirements |
| Twisting Method | 3 twists, 5 twists, long or short pitch | Available in 3-twist, 5-twist, long or short twist patterns |
| Operating Speed | Approx. 70 cycles/min | Actual speed varies based on mesh width and wire diameter |
| Maximum Output | 320 m/hour | Theoretical maximum output, varies with operating conditions |
| Motor Power | 15 KW × 1, 11 KW × 4 | 1 main motor and 4 auxiliary motors |
| Auto Pause System | ✔ Yes / □ No | Stops automatically in case of fault or wire breakage |
| Auto Lubrication System | ✔ Yes / □ No | Automatic lubrication to reduce maintenance needs |
| Boundary Dimension | 9.79 × 1.40 × 3.07 m | Length × Width × Height |
| Net Weight | 18.5 tons | Net weight (excluding packaging) |
| CNC System | Self-developed electronic cam system | Customizable based on customer requirements |
6. Introduction to Gabion Basket Making Machine Auxiliary Equipment
| Equipment Name | Equipment Model | Function Description |
| Cutting Machine | BWR-JW40A | Precisely cuts woven gabion mesh to specified sizes, ensuring accurate cut positions and neat edges; suitable for fixed-length cutting of various gabion specifications. |
| Curling Machine | BWR-JB40A | Performs edge curling to enhance strength and stability, preventing wire loosening or scratching; facilitates splicing and fixing during installation. |
| Spring Machine | BWR-JHB13B | Produces spring tubes with consistent specifications to match the mesh body, improving overall structural stability of gabion mesh. |
7.Gabion Basket Making Machine Detailed Images:
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