5.4m Wide Gabion Machine CNC
1.Gabion Machine Key Components:
Wire Feeding System: Uncoils and straightens steel wire (typically galvanized or PVC-coated).
Mesh Forming Unit: Forms mesh through welding or weaving, tailored to gabion specifications.
Cutting Mechanism: Precision-cut wires or mesh panels using hydraulic or pneumatic tools.
Control Panel: User-friendly CNC interface for programming dimensions, mesh patterns, and production speed.
Assembly Unit: Some machines fold and assemble mesh into 3D boxes, while others produce flat panels for later assembly.
2.Gabion Machine Working Process:
Wire Preparation: Wires are fed, straightened, and cut to required lengths.
Mesh Creation: Wires are welded or woven into hexagonal or rectangular grids.
Cutting & Shaping: Panels are cut to size, with edges shaped for assembly.
Automated Assembly: Panels are folded into box structures, with spiral connectors or rings added for stability.
3.Gabion Machine Technical Specifications:
Wire Diameter: 1.5-4.5mm.
Mesh Sizes: Adjustable (e.g., 60x80 mm to 130x160 mm).
Production Speed: Up 60 times per minute (producing 30 meshes), depending on the model and complexity of the product.
Power Requirements: The machine is driven by five servo motors, including four 11kw motors and one 15kw motor.
4.Gabion Machine Two Core Advantages:
1. Modular Dragplate Design-Oone Machine, Multiple Products, Cost Effiency
Our gabion machines features modular dragplate technology, alloowing a single machine to produce various product types by simply switching drag plates. This innovation offers:
Flexible production for quick market response.
Cost savings over 40% by reducing harware investment and optimizing space and maintenance.
Suitable upgrades with future-proof compatibility, minimizing waste and maximizing ROI.
2. Smart Remote Maintenance-Uninterrupted Production Assurance
Our fully automated CNC gabion machine is equipped with intelligent remote maintenance systems, providing:
Remote diagnostics for precise issue identification
Quick problem resolution through remote adjustments and guided repairs.
Reduced operational costs and enhanced productivity with minimal downtime.
Data-driven management for optimized performance and long-term efficiency.
These advantages cater to clients' needs for flexibility, cost-effectiveness, and production stability.
| Gabion Machine Parameter Configuration Table |
| Standard weaving width | 5200mm |
| Wire diameter range ( varies based on the weaving range and specifications) | 1.5-4.5mm |
| Mesh size specification (can be customized) | 6.6 6.8 7 7.2 8.4 8.6 8.8 9 9.2 9.4 10.2 10.6 11.6 |
| Twisting method | 3 twists, 5 twists, long pattern, short pattern |
| Speed (varies based on the width and specifications) | 70times/minute |
| Maximum output | 320m/hour |
| Motor Power | 15KW*1 11KW*4 |
| Automatic pause system | ✔yes □no |
| Automatic fuel supply system | ✔yes □no |
| Dimensions (length * width * height) | 9.79m*1.40m*3.07m |
| Net weight | 18.5T |
| The CNC system adopts electronic cam form and is completely self-developed, providing customized services according to customer needs |
| Gabion Machine Advantages |
| 1 | New Drive Mode | 5 Servo motor drive replaces traditional gear transmission, resulting in a simpler structure, lower noise, higher control precision, and easier maintenance. |
| 2 | Automatic Lubrication System | Ensures smooth operation and reduces wear and tear by automatically supplying oil to critical components. |
| 3 | Overload Protection Clutch | Protects the machine from damage by disengaging the drive system in case of overload or excessive force. |
| 4 | Automatic Emergency Stop System | Enhances safety by automatically shutting down the machine in case of abnormal operation or emergencies. |
| 5 | Self-Developed Control System | A proprietary control system designed for optimal performance, reliability, and ease of use. |
| 6 | One-Year After-Sales Service | Includes spare parts supply, remote system adjustments, online guidance, and on-site support if needed. |
| 7 | CNC system | The CNC system adopts electronic cam form and is completely self-developed, providing customized services according to customer needs |
