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1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving

Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.
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1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving

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Brand Name : APBWR

Model Number : 1300B

Certification : ISO9001

Place of Origin : CHINA

MOQ : 1 SET

Price : $5000-50000

Payment Terms : T/T,L/C

Supply Ability : 1000+ /year

Delivery Time : 14-21Days

Packaging Details : Pallets or wooden crates as per customer's requirements.

Weaving Width : 1300mm

After-sales service provided : Engineers available to service machinery overseas

Warranty : 1 Year

Wire diameter : 0.14-0.015MM

Type : Fully Automatic

Welding speed : 60-120 times/Min

Control system : PLC+touch Screen

Weaving method : Plain Weave/ Twill Weave/ Dutch Weave

Body Weight : 2.9T

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1. Core Features
  • Shuttleless Weft Insertion: Adopts straight-line weft feeding without shuttles, ensuring smooth mesh surface and minimal defects.
  • Single-Motor Drive: Integrated 2.2kW motor controls all movements for synchronized operation.
  • Auto Warp/Weft Compensation: Automatic tension adjustment for warp feeding and mesh take-up.
  • Breakage Auto-Stop & Alarm: Halts and alerts immediately if warp/weft wires break, with fault display.
  • Wide Wire Adaptability: Compatible with soft ferrous metal, stainless steel, copper, lead wire and organic fibers.
  • Compact & Stable Structure: Low center of gravity design reduces vibration and noise (≤75dB).
  • Precision Weaving Range:
    • Wire diameter: 0.04–0.45mm (plain weave); 0.0063–0.25mm (twill weave)
    • Mesh density: 20–260 mesh/inch (plain); up to 600 mesh/inch (twill)
    • Weaving width: 1300mm (1.3m)
    • Speed: 76–120 RPM (crankshaft speed)
2. Key Advantages
  • High Efficiency: 76–120 RPM speed delivers 30–50% higher output than shuttle looms.
  • Superior Mesh Quality: Small shedding opening creates flat, bright-spot-free mesh with uniform pore size.
  • Cost-Effective: Low energy consumption (2.2kW motor) and minimal maintenance reduce operational costs.
  • Easy Operation: User-friendly control panel with CNC options for quick parameter adjustments.
  • Long Service Life: Robust steel frame and wear-resistant components ensure 10+ years of reliable use.
  • Import Substitution: Matches international standards, replacing expensive imported looms.
3. Applications
Woven mesh from the 130B loom is widely used in:
  • Filtration: Oil, chemical, pharmaceutical and food processing filters.
  • Industrial Screening: Mining, construction and grain grading sieves.
  • Aerospace & Electronics: Precision screens for avionics and electronic components.
  • Architecture: Decorative mesh, security screens and facade panels.
  • Automotive: Cabin air filters and oil filter screens.
  • Agriculture: Crop protection nets and irrigation filters.
4. Technology & Working Principles
Core Technology
  • Shuttleless Weft Insertion: Linear weft feeding via rapier or air jet eliminates shuttle-related wear and noise.
  • Mechanical shedding: Crankshaft-driven heddle frames create warp openings for weft insertion.
  • Auto Tension Control: Spring-loaded tensioners maintain consistent warp/weft tension.
  • Breakage Detection: Sensors monitor wire continuity; triggers stop/alarm on breakage.
Working Principle
  1. Warp Preparation: Vertical warp wires are mounted on a beam and fed through heddle frames.
  2. Shedding: Heddle frames move up/down to create a triangular opening (shed) between warp wires.
  3. Weft Insertion: Weft wire is fed horizontally through the shed via shuttleless mechanism.
  4. Beat-Up: Reed pushes the newly inserted weft tightly against the woven fabric.
  5. Take-Up: Finished mesh is wound onto a take-up roll at a synchronized speed.
  6. Continuous Cycle: Process repeats to produce uniform mesh rolls up to 500m long.
5. Production Process
  1. Wire Selection: Choose suitable material (stainless steel, copper, etc.) and diameter.
  2. Warping: Wind warp wires onto a beam with uniform tension and spacing.
  3. Machine Setup:
    • Install warp beam and thread wires through heddles and reed.
    • Set mesh density, wire tension and weaving speed via control panel.
    • Load weft wire spools onto the weft feeder.
  4. Test Weaving: Run a 1–2m test piece to check mesh uniformity and adjust parameters.
  5. Mass Production: Start continuous weaving; monitor for wire breaks or defects.
  6. Quality Inspection: Check mesh size, wire tension and surface finish.
  7. Cutting & Packaging: Cut mesh to required lengths and roll/pack for delivery.
6. Operation Methods
Pre-Operation
  • Check all components for wear or damage; lubricate moving parts.
  • Verify wire spools are securely mounted and tensioned correctly.
  • Set parameters (mesh count, speed, tension) based on product specifications.
Running Operation
  1. Start the machine via the main power switch; initiate the weaving cycle.
  2. Monitor the control panel for fault alerts (wire break, tension error).
  3. Check mesh quality regularly; adjust tension or speed if needed.
  4. Refill weft spools and replace warp beams when depleted.
Post-Operation
  • Stop the machine and cut power; clean debris from the loom.
  • Lubricate bearings, gears and guide rails.
  • Record production data (output, defects, maintenance) for tracking.
7. Precautions
Safety
  • Operators must wear protective gear (gloves, goggles) to avoid wire cuts.
  • Keep hands clear of moving parts (heddles, reed, take-up roll) during operation.
  • Never open safety covers while the machine is running.
Maintenance
  • Lubricate moving parts daily; replace worn components every 3–6 months.
  • Clean wire guides and tensioners weekly to prevent buildup.
  • Inspect electrical wiring monthly for damage or loose connections.
Operational
  • Avoid over-tightening wires to prevent breakage and machine strain.
  • Do not run the machine at maximum speed for extended periods.
  • Use only recommended wire materials and diameters to avoid damage.
  • Train operators thoroughly before independent use.

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