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CNC Controlled Automatic Wire Mesh Weaving Machine with 1600mm Weaving Width for High Precision Metal Mesh Production

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CNC Controlled Automatic Wire Mesh Weaving Machine with 1600mm Weaving Width for High Precision Metal Mesh Production

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Brand Name : APBWR

Model Number : 1300D

Certification : ISO9001

Place of Origin : CHINA

MOQ : 1 SET

Price : $5000-50000

Payment Terms : T/T

Supply Ability : 1000+ /year

Delivery Time : 14-21Days

Packaging Details : Pallets or wooden crates as per customer's requirements.

Weaving Width : 1600mm

Productname : Wire Mesh Weaving Machine

Maximum Width : 1320mm

Type : Automatic

Condition : New

Weaving Diameter : 0.015-0.14

Control : CNC

Warranty : 1 Years

Voltage : 380 V 50 Hz

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1. Key Features
  • Model: BWR 1300, designed for a maximum weaving width of 1300mm.
  • Full automatic control system with a user-friendly digital operation panel.
  • Shuttleless weft insertion mechanism for stable and high-speed operation.
  • Integrated warp tension control system, supporting various metal wires (stainless steel, copper, aluminum, etc.).
  • Automatic wire breakage detection and emergency stop function.
  • Heavy-duty frame structure with low center of gravity for enhanced stability and low noise operation.
  • Equipped with high-precision rolling mechanism for neat mesh take-up.
2. Core Advantages
  1. High Efficiency & Precision: Advanced servo-driven system enables consistent weaving quality, capable of producing fine and high-density mesh with minimal defects.
  2. Versatility: Supports multiple weaving patterns (plain, twill, Dutch weave) and a wide range of wire diameters, adapting to diverse production needs.
  3. Low Labor Cost: One operator can manage multiple machines due to its high level of automation, reducing manual labor significantly.
  4. Durability & Reliability: Robust industrial-grade components ensure long service life with minimal maintenance requirements.
  5. Energy Saving: Optimized power transmission system reduces energy consumption compared to traditional looms.
3. Main Applications
  • Filtration & Separation: For oil, chemical, pharmaceutical, and food processing industries.
  • Protection & Safety: Used in construction, machinery guards, and security fencing.
  • Screening & Sieving: In mining, agriculture, and environmental engineering.
  • Specialized Fields: Aerospace, electronics, and medical applications requiring high-precision metal mesh.
4. Technology & Working Principle
  • Working Principle: The machine operates based on the fundamental weaving process:
    1. Warp wires are unwound from the warp beam under controlled tension.
    2. The heddle frames lift and lower alternate warp wires to form a "shed".
    3. A rapier head carries the weft wire through the shed in a single pass.
    4. The reed beats the weft wire into place, forming the mesh structure.
    5. The finished mesh is wound onto the take-up roll automatically.
  • Core Technology:
    • Servo Control: Ensures precise synchronization of all movements (shedding, weft insertion, beating-up, take-up).
    • Shuttleless Weft Insertion: Eliminates shuttle wear, reduces noise, and increases speed.
    • Closed-Loop Tension Control: Maintains constant tension on warp wires for uniform mesh density.
5. Production Process
  1. Preparation: Warping the warp wires onto the warp beam; pre-cutting the weft wires to required specifications.
  2. Threading: Drawing the warp wires through the heddles and reed according to the weave pattern.
  3. Setup: Installing the warp beam, setting machine parameters (mesh count, wire speed, take-up tension).
  4. Trial Run: Performing a short test weave to adjust tension, alignment, and quality.
  5. Mass Production: Continuous weaving with periodic quality checks.
  6. Finishing: Unloading the finished mesh roll, cutting to required lengths, and inspection.
6. Operation Methods
  1. Pre-Operation:
    • Check all safety guards and emergency stop functions.
    • Verify oil levels in lubrication points.
    • Confirm warp and weft wire installation.
  2. Startup:
    • Power on the control system and set production parameters.
    • Run the machine at low speed to check for abnormal noise or vibration.
    • Gradually increase speed to the production rate.
  3. During Operation:
    • Monitor the digital control panel for any alarms.
    • Inspect the woven mesh quality regularly.
    • Respond immediately to wire breakage alarms.
  4. Shutdown:
    • Reduce speed gradually before stopping.
    • Clean the machine and record production data.
    • Turn off the power supply.
7. Precautions
  • Safety: Never reach into moving parts during operation; wear protective gloves when handling metal wires.
  • Maintenance: Perform regular lubrication and component checks to prevent wear and tear.
  • Tension Control: Incorrect tension will cause uneven mesh or wire breakage; adjust carefully based on wire material.
  • Environment: Keep the workshop clean and dry to avoid contamination of the metal wires and mesh.
  • Emergency: If the machine stops due to an alarm, address the root cause before restarting.

Wholesale CNC Controlled Automatic Wire Mesh Weaving Machine with 1600mm Weaving Width for High Precision Metal Mesh Production from china suppliers

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