1. Main Features
- It is upgraded heavy-duty wide-width weaving equipment with maximum weaving width of 1600mm.
- Adopts optimized reinforced fuselage design, high rigidity and strong vibration resistance.
- Equipped with full-automatic warp and weft constant tension control system.
- Built-in high-sensitivity wire break detection device with automatic stop and alarm reminder.
- Equipped with frequency conversion speed regulation system, weaving speed is adjustable freely.
- Precision transmission structure ensures neat mesh holes and smooth mesh surface.
- Compatible with multiple metal wires such as stainless steel wire, galvanized wire, iron wire and brass wire.
- Intelligent integrated control panel, simple parameter setting and easy adjustment.
- Low running noise, stable operation and low failure rate in long-term use.
2. Core Advantages
- Wider weaving range can process large-size mesh products, greatly boost production capacity.
- Heavy-duty structure is durable, greatly reducing later maintenance cost.
- Uniform weaving effect improves finished product grade and market competitiveness.
- Energy-saving frequency conversion design lowers power consumption and saves production cost.
- Automatic tension control effectively reduces wire breakage rate and material waste.
- One machine meets multiple weaving demands, strong practicability and wide adaptability.
- Simplified operation flow lowers labor threshold and saves manual cost.
- Stable continuous working performance, ideal equipment for large-scale batch production.
3. Wide Applications
- Filtration field: industrial filter mesh, liquid and gas separation screen.
- Mining and metallurgy: ore screening mesh, particle classification mesh.
- Construction industry: building protection mesh, wall mesh, isolation mesh.
- Chemical and petroleum industry: anti-corrosion filter separation mesh.
- Food and pharmaceutical industry: sanitary grade filtering screen mesh.
- Agricultural industry: crop insect-proof net, breeding isolation mesh.
- Electronic industry: electromagnetic shielding mesh, precision protective mesh.
- Daily necessities: high-grade window screen, safety protective mesh.
4. Advanced Core Technology
- Reinforced crankshaft linkage driving technology for stable power output.
- Closed-loop automatic tension calibration technology for warp and weft threads.
- Non-shuttle smooth weft feeding technology to reduce wire wear.
- Induction type automatic wire break protection and power-off stop technology.
- Synchronous constant-speed mesh winding forming technology.
- Wear-resistant precision wire guiding shaping technology.
- Integrated frequency conversion energy-saving speed regulating control technology.
5. Working Principle
Install the finished warp beam on the machine and penetrate all warp wires in order. The power system drives the heald frame to move up and down regularly to form weaving sheds. The weft wire is stably delivered horizontally into the sheds through the feeding mechanism. The reed moves forward to press the weft wire tightly to fix the mesh structure. The winding device synchronously pulls and winds the woven wire mesh. The whole actions circulate repeatedly to complete continuous wide-width wire mesh weaving work.
6. Production Technological Process
- Select qualified metal raw wires according to product standards.
- Finish warping work to arrange warp wires with even spacing and stable tension.
- Install warp beam and complete threading and reed threading work.
- Place weft wire rolls and adjust initial tension parameters.
- Set mesh count, weaving speed and finished width on the control panel.
- Start trial weaving and inspect mesh flatness and mesh hole uniformity.
- Fine-tune relevant parameters until products meet quality standards.
- Officially start continuous mass weaving production.
- Conduct full inspection on finished wire mesh appearance and specification.
- Cut, roll and pack qualified products for storage and delivery.
7. Standard Operation Methods
Pre-operation
Check all mechanical components, transmission parts and electric circuits carefully. Fill lubricating oil into all movable friction positions. Firmly install wire raw materials and reasonably adjust initial tension. Confirm and set all production parameters correctly.
Operation Process
Switch on the power supply and start the machine at low speed for trial run. Observe the weaving state in real time and check mesh quality regularly. Replace exhausted warp and weft wires in time during production. Keep an eye on equipment running sound and system fault prompts.
Post-operation Work
Stop the machine completely and cut off the total power supply. Clean wire scraps and dust inside and outside the equipment. Carry out daily maintenance for key parts and sort out production records.
8. Safety Operation Precautions
- Operators must wear protective gloves and safety goggles during work.
- Strictly prohibit putting hands and any body parts close to running parts.
- It is forbidden to disassemble safety protection covers when the machine is running.
- Never use unqualified wires or raw materials beyond specified specifications.
- Avoid long-term over-speed and overload operation of the equipment.
- Perform daily lubrication maintenance on bearings, gears and guide rails.
- Regularly clean wire guide holes and tension wheels to prevent blockage.
- Inspect internal circuits and motor operating conditions every month.
- New staff must receive professional training before independent operation.
- Once abnormal noise, vibration and failure occur, stop the machine for inspection immediately.