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1600mm Weaving Width Wire Weaving Machine For Stable Operation

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Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.
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1600mm Weaving Width Wire Weaving Machine For Stable Operation

MOQ : 1 SET

Packaging Details : Pallets or wooden crates as per customer's requirements.

Operation : PLC control

Supply Ability : 1000+/year

Warranty : 1 Year

Material : Stainless Steel Wire,Aluminum alloy welding wire,Low Carbon Steel Wire,Steel Wire and Metal Wire

Model Number : 1600B

Brand Name : APBWR

Delivery Time : 14-21days

Weight : 3.2T

Type : Fully Automatic,Motor Drive

Payment Terms : L/C

Color : any color your demand

After-sales service provided : Engineers available to service machinery overseas,Video technical support,Overseas third-party support available

Certification : ISO9001

Place of Origin : CHINA

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1. Main Features
  1. Heavy-duty thickened cast iron frame with reinforced shock absorption structure, stable operation under long-term high-speed production.
  2. Wider weaving width design compared with 130B model, supports wider finished wire mesh rolls to improve single output.
  3. High-precision VFD stepless speed regulation system, weaving speed adjustable from 15 to 60 picks per minute.
  4. Dual induction broken-wire auto-stop device (mechanical + photoelectric sensor). The machine cuts off power instantly once warp or weft wire breaks to reduce waste products.
  5. Intelligent PID closed-loop warp tension control system, compatible with wire diameter from 0.4mm to 2.6mm.
  6. Optional double warp beam assembly for non-stop continuous production, less downtime for wire replacement.
  7. All core moving accessories including shuttle, reed and crankshaft adopt alloy quenching treatment with strong wear resistance.
  8. Modular split design, easy disassembly, on-site maintenance and spare parts replacement without complex tools.
  9. Independent winding traction unit, uniform rolling tension to avoid wrinkling or deformation of wide mesh.
2. Core Advantages
  1. Larger production capacity: Wider weaving range greatly boosts hourly output, 40% higher efficiency than standard 130B wire weaving machine.
  2. Ultra-low wire breakage rate: Precise constant tension control keeps wire loss below 1%, effectively lowering raw material costs.
  3. Superior finished mesh quality: Even mesh aperture, flat mesh surface, consistent tightness without distortion or loose wires, meeting high-standard export requirements.
  4. Energy-saving frequency conversion motor, reduces idle power consumption by nearly 30% compared with fixed-speed traditional looms.
  5. Labor cost saving: A single operator can manage 3–4 units simultaneously, reducing manual labor input.
  6. Strong raw material adaptability: Suitable for galvanized wire, black iron wire, stainless steel wire, plastic coated wire and copper wire.
  7. Extended service life: Thickened load-bearing components, normal service life reaches over 10 years with regular maintenance.
  8. High compatibility for mass orders, ideal for large-scale wire mesh manufacturing factories.
3. Application Scope of Finished Wire Mesh
  1. Construction industry: Wall anti-crack plaster mesh, concrete reinforcement mesh, building thermal insulation mesh.
  2. Agriculture & breeding industry: Farm breeding fence, chicken cage mesh, livestock separation net, orchard protective mesh.
  3. Mining, chemical and filtration industry: Mineral particle screening mesh, industrial liquid filter mesh, chemical anti-corrosion separation mesh.
  4. Daily hardware & handicrafts: Anti-insect window screen, barbecue metal net, decorative craft wire mesh.
  5. Municipal infrastructure: Road isolation guard net, slope anti-erosion mesh, warehouse storage separation mesh.
4. Key Supporting Technologies
  1. VFD variable frequency speed control technology, matching operation speed flexibly according to wire hardness and mesh density requirements.
  2. Closed-loop PID automatic tension adjustment technology to balance warp tightness in real time.
  3. Dual-sensor broken-wire detection technology for fast automatic shutdown protection.
  4. CNC precision machining technology for frame and transmission components to guarantee assembly precision and running stability.
  5. Alloy surface quenching heat treatment technology to enhance abrasion resistance of vulnerable parts.
  6. Constant-traction automatic winding technology to ensure neat rolling of wide-size wire mesh.
5. Working Principle
  1. Warp unwinding: Multiple groups of warp wires are released from warp beams, passing orderly through heald frames and reed to form uniform warp layers.
  2. Shed formation: Driven by crank-link transmission mechanism, heald frames move up and down alternately to form a gap (shed) between upper and lower warp wires.
  3. Weft insertion: The shuttle loaded with weft wire slides horizontally through the shed to complete one weft penetration.
  4. Beating-up: The reed pushes forward tightly to compact the newly woven weft wire and fix the standard mesh aperture size.
  5. Constant-traction winding: The woven wire mesh is evenly rolled onto the take-up roller under stable traction. The above cycle repeats continuously to form complete wide mesh rolls.
6. Complete Wire Mesh Production Process
  1. Raw material incoming inspection: Test wire diameter, surface coating and tensile strength; discard brittle, cracked or unqualified metal wires.
  2. Warp beam winding: Wind qualified warp wire onto warp beams neatly without overlapping or tangling.
  3. Machine threading: Thread each warp wire through heald eyes and reed gaps strictly according to customized mesh hole size.
  4. Shuttle bobbin loading: Wind weft wire on small bobbins and install bobbins inside machine shuttles.
  5. Parameter setting: Adjust weaving speed, warp tension and mesh width on the electric control panel.
  6. Trial weaving: Produce a short test mesh to check aperture uniformity; adjust tension or speed if defective mesh appears.
  7. Mass automatic production: Start continuous weaving, the machine automatically winds finished mesh into standard rolls.
  8. Post-processing: Cut mesh rolls to required length, conduct full surface inspection, then pack and store finished goods.
7. Standard Operation Procedures
Pre-operation Preparation
  1. Wipe off dust and residual broken wires on the machine surface; check lubricant level of crankshaft, bearings and gears, replenish grease when insufficient.
  2. Inspect all electric circuits, emergency stop button and broken-wire sensors to confirm normal operation.
  3. Install warp beams and shuttle bobbins firmly, adjust initial warp tension to standard parameters.
Running Operation
  1. Turn on the control cabinet power, set production parameters on the operation panel.
  2. Jog the machine at low speed to test mechanical movement; stop and troubleshoot if jamming or abnormal noise occurs.
  3. Switch to automatic mode for formal weaving; patrol machine operating status every 30 minutes.
  4. Pause the machine to replace weft bobbins once the wire inside shuttle runs out.
Post-shutdown Steps
  1. Stop automatic operation after finishing one full mesh roll, cut off the woven mesh tidily.
  2. Disconnect the main power supply, clean waste wires and debris inside the loom, and lubricate moving parts for the next shift.
8. Safety & Maintenance Precautions
Safety Operation Rules
  1. Operators must wear tight work uniforms; long hair must be covered with hairnets to avoid being caught by rotating moving parts.
  2. It is forbidden to put hands into the shuttle running zone, heald frame and beating reed when the machine is powered on.
  3. Press the emergency stop button immediately in case of jamming, abnormal noise or wire winding failure; only carry out maintenance after complete machine stop.
  4. Only professional maintenance personnel are allowed to open the electric control cabinet; random modification of internal circuits is prohibited.
Daily Maintenance Notes
  1. Lubricate all rotating bearings every day; conduct a full inspection of transmission parts every week.
  2. Regularly clean photoelectric sensors to prevent dust from causing auto-stop system malfunctions.
  3. Do not feed wires beyond the machine’s rated diameter range to avoid overload and equipment damage.
  4. Keep the workshop environment dry to prevent short circuits caused by damp electrical components.
  5. Carry out comprehensive machine overhaul every 3–6 months, replace severely worn shuttles, reeds and other vulnerable spare parts in time.

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